Closed Cell Foam is a great fit for Freezers/Coolers

Exploring the Benefits of Using Closed Cell Foam for Freezers and Coolers

Spray Foam Insulation NYC, upgrade your commercial refrigeration system, look no further than closed cell foam. It is an innovative insulation material that has gained widespread popularity for its exceptional thermal performance and durability. Closed cell foam is particularly beneficial for freezers and coolers, considering the extreme temperatures they need to maintain and the consequences of any insulation failure. This blog post will dive deeper into the reasons why closed cell foam is an ideal material for freezers and coolers.

Closed Cell Foam is a great fit for Freezers Coolers 002
Closed Cell Foam is a great fit for Freezers Coolers 001

Spray Foam Insulation NYC, leading insulation contractors in NYC. We install Closed Cell – for commercial Building in the areas of Staten Island, Brooklyn, Queens, Manhattan, The Bronx and near areas by New Jersey And Long Island, NY.

Spray foam insulation goes well with your cooler or freezer. It provides amazing insulation and traps the cold air, which reduces energy costs and condensation.

  • Reduce Energy Costs
  • Even cooling/heating across the building
  • Seamless air and moisture barrier
  • Stronger structure

Superior insulation:

One of the standout features of closed cell foam is that it is highly effective in terms of insulation. It provides superior thermal performance compared to traditional insulation materials, such as fiberglass or cellulose, because it has a higher R-value (resistance to heat transfer). As a result, freezers and coolers that use closed cell foam insulation are more energy-efficient, which translates to lower operating costs and more significant savings in the long run.

Vapor barrier:

Condensation is one of the most significant culprits of insulation failures, leading to mold growth, unpleasant odors, and even structural damage. Fortunately, closed cell foam is a vapor barrier, and it effectively prevents moisture from penetrating the surface of your refrigeration unit. Unlike open-cell foam, closed cell foam is composed of tightly packed cells that do not allow air and moisture to pass through, providing an additional layer of protection against water damage

Perfect fit:

Another notable advantage of closed cell foam for freezers and coolers is versatility in terms of shape and size. Closed cell foam molds easily to the contours of any surface, which allows it to fit seamlessly into any space without the risk of air gaps. This feature is particularly beneficial in commercial refrigeration applications, where custom-designed units are necessary to fit specific requirements and configurations.

Durable and waterproof:

Freezers and coolers are exposed to moisture and other corrosive substances daily. Fortunately, closed cell foam has proven to be an exceptional material in terms of water resistance, mildew, and rot. It is a closed structure foam that does not absorb water, which means it will not lose its insulating capabilities when exposed to moisture. Additionally, closed cell foam is also highly resistant to punctures and impacts, which makes it a perfect fit for areas that regularly receive heavy traffic, such as loading docks.

Affordable:

Finally, one of the most convincing reasons to use closed cell foam insulation is because it is affordable. Due to its excellent thermal properties, closed cell foam is a highly cost-effective solution compared to other insulation materials. This affordability can translate to significant cost savings over the long term.

Closed Cell Foam is a great fit for Freezers Coolers 004
Closed Cell Foam is a great fit for Freezers Coolers 005

Conclusion:

There you have it – the many ways that closed cell foam is a perfect fit for freezers and coolers. When selecting materials for your refrigeration application, it is essential to prioritize thermal efficiency, water resistance, and durability to prevent costly repairs and maintain optimal system performance. Trusting closed cell foam to provide these benefits is a wise decision and can offer you a significant return on your investment in the long run, while decreasing the carbon footprint of your business.

C403.10.2Walk-in coolers and walk-in freezers (Mandatory).

Site-assembled or site-constructed walk-in coolers and walk-in freezers shall comply with the following:

  1. 1.Automatic door closers shall be provided that fully close walk-in doors that have been closed to within 1 inch (25 mm) of full closure.

    Exception: Closers are not required for doors more than 45 inches (1143 mm) in width or more than 7 feet (2134 mm) in height.

  2. 2.Doorways shall be provided with strip doors, curtains, spring-hinged doors or other method of minimizing infiltration when the doors are open.

  3. 3.Walls shall be provided with insulation having a thermal resistance of not less than R-25, ceilings shall be provided with insulation having a thermal resistance of not less than R-25 and doors of walk-in coolers and walk-in freezers shall be provided with insulation having a thermal resistance of not less than R-32.

    Exception: Insulation is not required for glazed portions of doors or at structural members associated with the walls, ceiling or door frame.

  4. 4.The floor of walk-in freezers shall be provided with insulation having a thermal resistance of not less than R-28.

  5. 5.Transparent reach-in doors for and windows in opaque walk-in freezer doors shall be provided with triple-pane glass having the interstitial spaces filled with inert gas or provided with heat-reflective treated glass.

  6. 6.Transparent reach-in doors for and windows in opaque walk-in cooler doors shall be double-pane heat-reflective treated glass having the interstitial space gas filled.

  7. 7.Evaporator fan motors that are less than 1 hp (0.746 kW) and less than 460 volts shall be electronically commutated motors or 3-phase motors.

  8. 8.Condenser fan motors that are less than 1 hp (0.746 kW) in capacity shall be of the electronically commutated or permanent split capacitor-type or shall be 3-phase motors.

    Exception: Fan motors in walk-in coolers and walk-in freezers combined in a single enclosure greater than 3,000 square feet (279 m2) in floor area are exempt.

  9. 9.Antisweat heaters that are not provided with anti-sweat heater controls shall have a total door rail, glass and frame heater power draw not greater than 7.1 W/ft2 (76 W/m2) of door opening for walk-in freezers, and not greater than 3.0 W/ft2 (32 W/m2) of door opening for walk-in coolers.

  10. 10.Antisweat heater controls shall be configured to reduce the energy use of the antisweat heater as a function of the relative humidity in the air outside the door or to the condensation on the inner glass pane.

  11. 11.Light sources shall have an efficacy of not less than 40 lumens per Watt, including any ballast losses, or shall be provided with a device that automatically turns off the lights within 15 minutes of when the walk-in cooler or walk-in freezer was last occupied.

C403.10.2.1Performance standards (Mandatory).

Effective January 1, 2020, walk-in coolers and walk-in freezers shall meet the requirements of Tables C403.10.2.1(1), C403.10.2.1(2) and C403.10.2.1(3).

TABLE C403.10.2.1(1)

WALK-IN COOLER AND FREEZER DISPLAY DOOR EFFICIENCY REQUIREMENTSa

CLASS DESCRIPTORCLASSMAXIMUM ENERGY CONSUMPTION (kWh/day)a
Display door, medium temperatureDD, M0.04 × Add + 0.41
Display door, low temperatureDD, L0.15 × Add + 0.29
  1. a.Add is the surface area of the display door.

TABLE C403.10.2.1(2)

WALK-IN COOLER AND FREEZER NONDISPLAY DOOR EFFICIENCY REQUIREMENTSa

CLASS DESCRIPTORCLASSMAXIMUM ENERGY CONSUMPTION (kWh/day)a
Passage door, medium temperaturePD, M0.05 × And + 1.7
Passage door, low temperaturePD, L0.14 × And + 4.8
Freight door, medium temperatureFD, M0.04 × And + 1.9
Freight door, low temperatureFD, L0.12 × And + 5.6
  1. a.And is the surface area of the nondisplay door.

TABLE C403.10.2.1(3)

WALK-IN COOLER AND FREEZER REFRIGERATION SYSTEM EFFICIENCY REQUIREMENTS

CLASS DESCRIPTORCLASSMINIMUM ANNUAL WALK-IN ENERGY FACTOR AWEF(Btu/W-h)
Dedicated condensing, medium temperature, indoor systemDC.M.I5.61
Dedicated condensing, medium temperature, indoor system,> 9,000 Btu/h capacityDC.M.I,> 9,0005.61
Dedicated condensing, medium temperature, outdoor systemDC.M.I7.60
Dedicated condensing, medium temperature, outdoor system,> 9,000 Btu/h capacityDC.M.I,> 9,0007.60
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